info@demash-industry.com CCR 65XX Series Industrial Communication Card – Breaking KUKA’s Original Encryption Lock, Enabling Free Communication & Storage
Perfect Replacement for KUKA Order No. 00198620 (00-198-620)
Product Background
In KUKA robot control systems, the original part with order number 00198620 is a dedicated module integrating storage and communication protocol verification (physically similar to a memory module but with built-in encrypted communication logic), used in KRC4 series robot control cabinets. KUKA locks this module using a proprietary encrypted communication protocol, resulting in:
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Exorbitant procurement cost – High price and long lead time for the original encrypted communication card
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Restricted repair/replacement – When damaged, standard industrial memory or communication modules cannot be used as a direct replacement; only the encrypted original part works
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Double lock on data & communication – Regular PCs cannot read the data on the card, nor bypass its communication verification mechanism
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Risk of discontinuation – Original spare parts for older models may be discontinued at any time, leaving robots stranded with “no card available”
CCR 65XX Series Industrial Communication Card is born to solve this industry pain point. Through reverse engineering and algorithm cracking, we have fully restored the identification, encrypted handshake and data verification mechanism of KUKA KRC4 control systems for communication cards, and re‑implemented it with industrial‑grade hardware – giving you 100% compatibility and full control at a fraction of the original price.
Core Capabilities
✅ Perfect Replacement for Original 00198620
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Fully compatible with KUKA KRC4 system, supporting all models including KR90, KR120, KR150, KR210, KR240, KR270, KR300, KR360, KR420, KR500, KR600, KR1000 titan, KR5 arc, KR6-2, KR16 series, etc.
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Plug & play – no system patches or software modifications required
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Full support for KRC4 and earlier control systems
✅ Cracked Encrypted Communication Protocol
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Successfully broken KUKA’s proprietary encryption mechanism – through algorithmic reverse engineering, fully emulates the identification handshake and data exchange protocol of the original communication card
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Fully readable & writable – use a standard PC to read, back up, and edit system programs and configuration files stored on the card
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Data recovery support – if the original encrypted card is not physically damaged, we can assist in migrating data to CCR 65XX
✅ Industrial‑Grade Hardware Specifications
| Parameter | Specification |
|---|---|
| Replaces Order No. | 00198620 / 00-198-620 |
| Interface Type | Dedicated communication interface (compatible with original slot) |
| Storage Capacity | 2GB (standard) / 4GB / 8GB (optional upgrade) |
| Compatible Systems | KUKA KRC4 / KRC2 |
| Operating Temperature | -40℃ ~ +85℃ |
| Vibration Resistance | Industrial grade, suitable for harsh workshop environments |
| Communication Protocol | Fully compatible with original KUKA encrypted protocol |
✅ Flexible Capacity Upgrade
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Original communication card has fixed 2GB capacity, no upgrade possible
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CCR 65XX series offers optional 2GB, 4GB, 8GB – easily handle system upgrades and program expansion needs
Why Choose the CCR 65XX Series?
| Comparison | Original KUKA 00198620 | CCR 65XX Series |
|---|---|---|
| Lead Time | Weeks to months for import | In stock, ships within 24h |
| Capacity Options | Fixed 2GB | 2GB / 4GB / 8GB optional |
| Data Read/Write | Encrypted locked – not accessible by PC | Fully readable & writable – free backup |
| Communication Verification | Dependent on original closed protocol | Perfectly emulated – seamless communication |
| Failure Recovery | Card broken = scrap, must buy new | Data recovery attempt + low‑cost replacement |
| Service Support | Only through KUKA, long lead time | Fast local response, technical support |
Typical Applications
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Emergency failure replacement
Production line original communication card suddenly fails → robot stops. Use CCR 65XX to quickly restore operation. -
Low‑cost spare parts stocking
Factories with multiple KUKA KRC4 robots can buy CCR 65XX in bulk as backup communication cards, saving hundreds of thousands of yuan annually. -
System capacity upgrade
Older KRC4 robots cannot install new process packages or system updates due to limited 2GB space – upgrade to 4GB/8GB CCR 65XX to solve the problem. -
Technical independence & data backup
Fully back up system programs from the original encrypted card to CCR 65XX, achieving autonomous management of data and communication configuration with safety redundancy.
Technical Statement
The CCR 65XX Series Industrial Communication Card is independently developed by our company, achieving compatibility through analysis of public interface protocols and algorithmic reverse engineering. The product contains no original hardware or firmware copies and is based entirely on our own industrial‑grade component design. We recommend that customers use this product within the bounds of applicable laws and regulations, for purposes such as equipment repair, backup, and extending the life of older production lines. Any authorization disputes arising from the use of this product are the sole responsibility of the user.
Contact Us
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📧 Email: info@demash-industry.com
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🌐 Website: www.demash-industry.com
Break KUKA’s encryption barrier – say goodbye to overpriced original communication cards. CCR 65XX Series – your dedicated communication alternative for KRC4 robots.
