info@demash-industry.com CCR 45XX Series Industrial Storage Card – Compatible Replacement for ABB Robot Original Storage, Enabling Full Data Control
Comprehensive replacement for ABB order numbers including 3HAC027851-001 / 3HAC044552-001 / DSQC 639 / 0769143 A, and many more
Product Background
In ABB robot control systems, the storage card carries the robot operating system (RobotWare), RAPID application programs, calibration data, system parameters and other core content – it is the “digital heart” of the robot. ABB uses different types of original storage cards for different controller models:
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IRC5 controller: Uses industrial CompactFlash (CF) cards, order numbers such as 3HAC027851-001 (2GB) and 3HAC044552-001 (1GB/2GB)
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IRC5 Compact controller: Uses an SD card as the boot medium, storing the ABB Boot Application software
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Older S4C / S4Cplus controllers: Use dedicated memory modules such as DSQC 239, 0769143 A, with capacities of only 4MB~8MB
However, original storage cards bring many headaches:
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Exorbitant procurement cost – High price and long lead time for original storage cards
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Encryption & system lock – Original cards use special partition structures and boot loaders; they cannot be freely formatted, and standard off‑the‑shelf cards cannot be used directly
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Risk of discontinuation – Original spare parts for older models like S4C/S4Cplus are being phased out, leaving old robots facing “no card available”
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Restricted repair/replacement – Once the original card is damaged, you have no choice but to buy an expensive original replacement – generic industrial storage cannot be used
CCR 45XX-ABB Series Industrial Storage Card is born to solve this dilemma. Through in‑depth research into ABB robot control system storage specifications, partition structures and protocol requirements, we have re‑implemented the solution using industrial‑grade SLC flash memory – giving you 100% compatibility and full data control at a better cost.
Core Capabilities
✅ Full Compatibility with Mainstream ABB Controllers
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Supports ABB IRC5 / IRC5 Single / IRC5 Compact series controllers
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Supports system maintenance for older ABB S4C / S4Cplus controllers
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Covers the full range of robots including IRB 1400, 2400, 4400, 6400, etc.
✅ Cross‑Reference of Replaced Models
| Replacement Model | Replaces ABB Order No. | Compatible Controller | Capacity |
|---|---|---|---|
| CCR 45XX-CF-2G | 3HAC027851-001 | IRC5 / IRC5 Single / IRC5C | 2GB |
| CCR 45XX-CF-1G | 3HAC044552-001 | IRC5 / IRC5 Single | 1GB/2GB |
| CCR 45XX-SD-2G | ATP industrial SD card | IRC5 Compact | 2GB |
| CCR 45XX-DSQ | DSQC 239 (YB560103-CH) | S4C / S4Cplus | 8MB |
| CCR 45XX-EPROM | 0769143 A | S4C / S4Cplus (DSQC 236B) | 4MB |
| CCR 45XX-DDR | 3HAC025097-016 (DSQC 639) | IRC5 controller memory module | DDR SDRAM |
✅ Industrial‑Grade Hardware Specifications
| Parameter | Specification |
|---|---|
| Interface Type | CompactFlash Type I / SD / Dedicated module interface |
| Flash Type | SLC NAND (high endurance, >100,000 write cycles) |
| Operating Temperature | -40℃ ~ +85℃ (CF version) / industrial wide temperature |
| Vibration Resistance | Compliant with IEC 60068-2-6 / IEC 60068-2-27 |
| Data Retention | >10 years (unpowered) |
| Compatible Systems | RobotWare 6.0 ~ 7.1+ and earlier versions |
✅ Full User Control
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Data is fully readable and writable – backup, restore and migrate via RobotStudio or a standard PC
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While ABB requires original storage cards and prohibits third‑party alternatives, the CCR 45XX-ABB series gives you a real independent choice
Why Choose the CCR 45XX-ABB Series?
| Comparison | Original ABB Storage Card | CCR 45XX-ABB Series |
|---|---|---|
| Lead Time | Weeks to months for order | In stock, fast shipping |
| Data Read/Write | Not directly accessible to ordinary users | Fully readable & writable – free backup |
| Service Support | Older models discontinued, spares hard to find | Continuous supply, technical support |
| Upgrade Flexibility | Fixed capacity, cannot be upgraded | Multiple capacities available, flexible adaptation |
| Failure Recovery | Card broken = scrap | Data recovery attempt + replacement service |
Typical Applications
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Emergency failure replacement
Production line original storage card suddenly fails → robot stops. CCR 45XX-ABB series helps you quickly restore operation. -
Replacement for obsolete spare parts
Original modules like DSQC 239, 0769143 A for older S4C/S4Cplus controllers are discontinued. CCR 45XX-ABB series provides a continued, reliable replacement, keeping old robots in service. -
System backup & cloning
Clone the original CF card to the CCR 45XX-ABB series via RobotStudio for seamless system migration and safety redundancy. -
Low‑cost spare parts stocking
Factories with multiple ABB robots can buy CCR 45XX-ABB series in bulk as backup storage cards, significantly reducing spare parts costs.
Technical Statement
The CCR 45XX-ABB Series Industrial Storage Card is independently developed by our company, achieving compatible replacement through research into ABB robot controller storage specifications and interface protocols. The product uses industrial‑grade SLC flash memory and contains no original hardware or firmware copies. We recommend that customers use this product within the bounds of applicable laws and regulations, for purposes such as equipment repair, data backup, and extending the life of older production lines. Any authorization disputes arising from the use of this product are the sole responsibility of the user.
Contact Us
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📧 Email: info@demash-industry.com
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🌐 Website: www.demash-industry.com
Say goodbye to the high cost and discontinuation dead end of original storage cards – CCR 45XX-ABB Series provides a long‑lasting, reliable storage alternative for your ABB robots.
